ME3493 Manufacturing technology

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UNIT-1
1.Types of chip                                                            
2.orthogonal and oblique metal cutting            
3.tool wear, tool life         
                                                                                                                                                                                     UNIT-2                                                                        
1.Centre lathe, constructional features, specification.                                                                
2.Thread cutting methods                                                                   
3.automatic lathes: semi-automatic        
       
UNIT-3                                                                  
1.Drilling and reaming operation                  
2.type of milling operations                                  
3.Gear cutting, gear hobbing and gear shaping                   
                                                        
 UNIT-4                                                                      
1. CNC constructional details                              
2.  CNC Control systems                                  
3.   Work holding methods in Turning and machining centres       

UNIT-5                                                                       
1. Polar coordinates                                            
2.  G and M codes                                                     
3.  Setting up a CNC machine for machining
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 *These questions are expected for the exams This may or may not be asked for exams .

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UNIT – I MECHANICS OF METAL CUTTING 9
Mechanics of chip formation, forces in machining, Types of chip, cutting tools – single point cutting tool
nomenclature, orthogonal and oblique metal cutting, thermal aspects, cutting tool materials, tool wear, tool
life, surface finish, cutting fluids and Machinability.
UNIT – II TURNING MACHINES 9
Centre lathe, constructional features, specification, operations – taper turning methods, thread cutting
methods, special attachments, surface roughness in turning, machining time and power estimation. Special
lathes - Capstan and turret lathes- tool layout – automatic lathes: semi-automatic – single spindle: Swiss
type, automatic screw type – multi spindle
UNIT – III RECIPROCATING MACHINE TOOLS 9
Reciprocating machine tools: shaper, planer, slotter: Types and operations- Hole making: Drilling, reaming,
boring, tapping, type of milling operations-attachments- types of milling cutters– machining time calculation
- Gear cutting, gear hobbing and gear shaping – gear finishing methods Abrasive processes: grinding wheel
specifications and selection, types of grinding process – cylindrical grinding, surface grinding, centreless
grinding, internal grinding - micro finishing methods
UNIT – IV CNC MACHINES 9
Computer Numerical Control (CNC) machine tools, constructional details, special features – Drives,
Recirculating ball screws, tool changers; CNC Control systems – Open/closed, point-to-point/continuous -
Turning and machining centres – Work holding methods in Turning and machining centres, Coolant systems,
Safety features.
UNIT – V PROGRAMMING OF CNC MACHINE TOOLS 9
Coordinates, axis and motion, Absolute vs Incremental, Interpolators, Polar coordinates, Program planning,
G and M codes, Manual part programming for CNC machining centers and Turning centers – Fixed cycles,
Loops and subroutines, Setting up a CNC machine for machining.

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